D4204t Engine Manual

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D4204t Engine Manual

May 29, 2014 All you need to know to service your Volvo S40, V50, C30 or C70 with the 1.6d and 2.0d engines, according to the Official Volvo Scheduled Service Plan / Servicing Plan / Maintenance Plan. This guide will help you trough this process, for the 1.6D and 2.0D diesel engines made between 2004 and 2013 with engine codes beginning in D4164T, D4204T. Volvo repair manual free auto maintance service manuals vehicle workshop manual owners manual pdf download. Volvo Reparaci n manual Autom viles libres de mantenimiento manuales de servicio del veh culo taller manual de usuario descargar pdf. The engine is still used in some military vehicles today. Other applications for the 6.5 diesel included several Chevy and GM trucks and sport utility vehicles. The engine block of the 1995 6.5 diesel engine was cast iron and had cast iron heads. This added weight to the engine but extended the life of the engine as well. Manual, mitsubishi pajero 4m41 workshop manual, nelson of pediatrics 18th edition, mazda 3 2010 repair manual, d4204t engine manual, kubota z400 engine, engineering science n4 books, esir sehrin insanlar sehir uclemesi 1 kemal tahir, kawasaki kaf300 service manual, cips past exam papers, free 2000 ford focus repair manual, ib bio sl paper 1.
< Vehicle Identification Numbers (VIN codes)The latest reviewed version was checked on 8 October 2020. There is 1 pending change awaiting review.
Volvo Cars uses the following [[1]] codes and formats:
These VIN number decoding and designation is used primarily only for the North American Market.European and other Asian markets use another nomenclature systems.
Volvo Car Corporation is a registered Swedish based company that was headed by parent group FoMoCo PAG until 2010 when Ford Motor Company sold it to Geely Automobile Holdings Ltd. The Volvo Car Corp still has concerns with its past parent AB Volvo when it comes to vehicle safety systems, crash testing, engines, ocean races, and some parts.
Volvo Car Corp uses World Manufacturer Identifiers beginning with YV and 4V.
Volvo VIN History and Updates[edit]

The Volvo Cars group started using a standard VIN pattern in 1975 on the 164 and 240 series vehicles. Since the VIN specification had not been defined yet, the codes are a somewhat different configuration than modern VIN codes yet still contain much of the same information. The most distinguishable features are the 2 character manufacturer identifier 'VC' and 15 character length.
In 1981 Volvo changed the VIN pattern in accordance with the ISO Standard 3779 for vehicle VIN numbers. Volvo cars sold in North America from 1981 to 1991 had a VIN pattern that is slightly different than Volvo cars produced after 1991. The most significant changes in the post 1991 VIN were the 5th and 8th position characters. The 5th character was changed from representing the safety equipment to represent the body style and safety equipment. This also helped ease the integration of front wheel drive configurations (850 series) into the existing VIN pattern. It seems likely that the old (81-91) position 8 character was combined with the position 5 codes in 1992 which resulted in new codes in the 5th character position. This left the 8th character position open to represent the engine emission control setup. 
With the discontinuation of the rear wheel drive models, Ford aquisition, and new series designations (C, S and V series and later XC) in 1999, Volvo VIN patterns changed again. The main change came again to the 5th character representing body style and safety equipment. After 1998 the 5th character changed to represent the vehicle platform. While the information being represented by the character position was somewhat backwards compatible with the codes used prior to 1999, it should be considered representational of a different data set. After 1999 the 4th character should also be considered representational of a new data set for vehicle code to with the change of series designations.
In 2008 the U.S. National Highway Transportation and Safety Administration decided to change the structure of the VIN pattern. For modelyear 2010 and forward all cars with marketcode 31 and 39 (USA and Canada) position 4-5 change places with position 6-8 (i.e. 12345678 becomes 12367845).
Position 1 - 3: World Manufacturer Identifier[edit]XLB = passenger cars built by Volvo Car BV / NedCar
YV1 = passenger cars
YV2 = trucks
YV3 = buses
YV4 = multipurpose
4V1 = trucks
4V2
4V3
4V4 = trucks
4V5 = trucks
4V6
4VL
4VM
4VZ
MHA = PT. Central Sole Agency
D4204t Engine ManualsPosition 4: Vehicle Code[edit]Yv1rs592962540277[1981-1998][1999-2010]
A2402006- S80XC90 (2015+)
B2602008- V70, XC70
CXC90 (2002-2014)
D1983-85 700 sedanXC60
E480
F740New S60/V60
G760V60 Plug-In Hybrid
H780
J940
K440, 960S90, V90
L460, 850S70, V70
MS40, V50, C30, C702013- V40
NC70 1st gen.
R2000-2009 S60
S2000-2007 V70, XC70
T1999-2006 S80
VS40, V40 1st gen.
Position 5: Safety Equipment, Body Style, Platform Code[edit][1981-1991] Safety Equipment
A = Air bag + 3-point safety harness (seat belt)
C = Air bag + 3-point safety harness (seat belt) + seat belt tensioners
X = 3-point safety harness (seat belt)
Y = 3-point safety harness (seat belt) + seat belt tensioners
[1992-1998] Body and Safety Equipment
S = Sedan (4-door) with Air Bag & 3-Point Safety Harness (Seat Belt)
W = Wagon (5-door) with Air Bag & 3-Point Safety Harness (Seat Belt)
T = Sedan (4-door) 3-Point Safety Harness (Seat Belt) - Canada
X = Wagon (5-door) 3-Point Safety Harness (Seat Belt) - Canada
[1999-Present] Vehicle Platform
C = All-New C70
H = S40 AWD, S60 AWD, S80 AWD
J = V50 AWD, V70 AWD
K = C30 FWD
L = XC60 2WD
M = XC90 5-Seater AWD
N = XC90 5-Seater FWD
R = XC90 5-Seater AWD
S = S40 FWD, S60 FWD, S80 FWD
T = XC90 R-Design
V = V40 FWD
W = V50 FWD, V60 FWD, V60 AWD, V60 Plug-In Hybrid (AWD), V70 FWD, V70 AWD
Y = XC90 7-Seater FWD
Z = XC60 AWD, XC70 AWD, XC90 7-Seater AWD
[2013-Present] 
M = V40 Cross Country AWD
Position 6- 7: Engine Code[edit]Vin Engine Palatek 15d manual user.
11 = B17A
15 = B20F
20 = B200G
21 = B19A, B200FT
22 = B200GT
24 = B19E/B200E
25 = B204FT
26 = B19ET
27 = B200F
37 = D20
41 = B21A
44 = B21E
45 = B21F (1976-81 US, 1976-80 CDN, 1976-84 JAPAN)
46 = B21ET
47 = B21FT
48 = B21F-LH (LH-Jet 1.0)
49 = B21F-MPG (1981-82)
61 = B27A
62 = B28A
64 = B27E
65 = B27F
68 = B28E, B280E
69 = B28F, B280F
74 = D24 TIC with EGR
75 = D24 TIC without EGR
76 = D24T
77 = D24 (1980-1984)
80 = B230G
81 = B23A, B230A, B230FK
82 = B230GT, B230FD (LH 3.1)
83 = B230FD w/pulsair (LH 2.4)
84 = B23E, B230E, B230GK
85 = B230FB
86 = B23ET, B230ET (1983-88), B230FT - EGR (1994-98?)
87 = B23FT (LH 2.1), B230FT (LH 2.2, 2.4) - non EGR (1984-98)
88 = B23F (1983-1984 - LH 2.0), B230F (1985-95 - LH 2.2, 2.4)
89 = B234F
92 = B6244F
93 = B6254F
95 = B6304F/S 1992-94
96 = B6304S 1995-98
98 = N6304G
99 = B6254G
04 = B4204S4 C30/S40/V50/V70 2.0 Flexifuel FWD
17 = B4204S2 V40 2.0l FWD
18 = B4194T V40 1.9l Turbo FWD
20 = B4164S3 C30 1.6 FWD
21 = B4184S11 V50/S40 1.8
30 = D5244T18 XC90 2.4 AWD
31 = D5204T7 XC60
38 = B5244S4 S40/V50 2.4i FWD
39 = B5244S7 S40/V50 2.4i FWD
40 = B4204T11 S60/V60 2.0 T5 FWD
41 = B5202S 850/V70 2.0i FWD
43 = B5204T3 850/V70/S80 2.0 T5 FWD, or B4204S3 S80(2.0F 2007-2010)
47 = B5204T 850/V70 2.0 T5 FWD
50 = B5234T4 V70 R AWD
51 = B5252S 850/V70 2.5i FWD or D5204T6 V40/V40CC D3/D4
52 = B5254T4 S60/V70 R AWD
53 = B5234T3 S60/V70 T5 FWD
54 = B5244T5 S60 T5 FWD
55 = B5254S; B5254FS 850/V70/S70 FWD
56 = B5254T S70/V70 GLT FWD V70 XC AWD - 1999
56 = B5244T 2000 -
57 = B5234T 850/V70 2.3T FWD Turbo
58 = B5234T5 1995-1997 850 T-5R/R ; B5244T3 S60/V70/S80/XC70 2000 -
59 = B5254T2 S80/S60/XC90 2.5T FWD/AWD, V70 2.5T FWD, XC70 AWD
61 = B5244S S60/V70 2.4 FWD
64 = B5244S6 S60/V70 2.4 FWD
65 = B5244S2 S80/V70/S60 2.4 FWD
66 = B5244S5 S40/V50 2.4 FWD
67 = B5254T7 C30/C70/V50 T5 FWD/AWD
68 = B5254T3 S40/V50 T5 FWD/AWD
69 = D5244T5 S80/V70 2.4D FWD
70 = D4192T3 S40/V40
70 = D5244T10 XC60 AWD D5(205)
71 = D5244T4 V70 AWD D5(185), XC90 AWD D5(185)
72 = D5252T S70/S80 2.5TDi FWD
73 = D4204T5 S60/V60
73 = D4192T2 S40/V40
74 = D5244T2
75 = D4204T C30 2.0D
76 = D4164T 1.6D (PSA-Ford Engine)
77 = D5244T8 S40 D5 AT
78 = D4192T4 S40/V40
79 = D5244T D5(163)
81 = D5244T7 V70 2,4 D5 93kW (2005-2007)
82 = D5244T15 XC60/V60 AWD D5(215)
84 = D4162T S60
85 = B8444S XC90/S80 V8 AWD
88 = D5204T3 XC60
90 = B6284T S80 2.8 T6
91 = B6294T S80/XC90 2.9 T6
94 = B6294S S80 2.9 FWD
97 = B6304S S80 2.9 FWD
98 = B6324S XC90/S80/V70 3.2 FWD/XC70 AWD
99 = B6304T4 S80 3.0 T6 AWD
AA = V60 Plug-In Hybrid
A9 = S60/V60 Polestar 3,0L (350)
A8 = V40 D4 D4204T14 2,0L
A0 = S60/V60 Polestar 2,0L (367)
Position 8: Body Style/Emissions Code[edit][1981-1991] Body Style
2 = 2 Door / 2 Door Coupe (US/Canada Bertone)
4 = 4 Door
5 = 5 Door (Wagon)
7 = 2 Door Coupe (Bertone - European market)
[1992-Present] Emission Control Equipment
0 = non-EGR / Engine codes 82, 83, 87, 88; SULEV+ (Super Ultra Low Emissions Vehicle) / Engine Codes 39, 55, 64, 72
1 = EGR / Engine codes 82, 83, 86, 88
2 = ULEV2 (Ultra Low Emissions Vehicle) / Engine Codes 38, 41, 51, 59, 61, 67, 68, 85, 98, 99
4 = Engine Codes 71
7 = LEV2 (Low Emissions Vehicle) / Engine Codes 52, 54
8 = Engine Codes 70
C = EURO 6
D = L6

[1981-1998]	[1999-2010]
A	240	2006- S80	XC90 (2015+)
B	260	2008- V70, XC70
C	XC90 (2002-2014)
D	1983-85 700 sedan	XC60
E	480
F	740	New S60/V60
G	760	V60 Plug-In Hybrid
H	780
J	940
K	440, 960	S90, V90
L	460, 850	S70, V70
M	S40, V50, C30, C70	2013- V40
N	C70 1st gen.
R	2000-2009 S60
S	2000-2007 V70, XC70
T	1999-2006 S80
V	S40, V40 1st gen.

D4204t Engine Manual OnlinePosition 9: Gearbox/Check Code[edit]USA /CDN Check Code
Elsewhere used for gearbox
D4204t Engine Manual Pdf

The Volvo Cars group started using a standard VIN pattern in 1975 on the 164 and 240 series vehicles. Since the VIN specification had not been defined yet, the codes are a somewhat different configuration than modern VIN codes yet still contain much of the same information. The most distinguishable features are the 2 character manufacturer identifier 'VC' and 15 character length.
In 1981 Volvo changed the VIN pattern in accordance with the ISO Standard 3779 for vehicle VIN numbers. Volvo cars sold in North America from 1981 to 1991 had a VIN pattern that is slightly different than Volvo cars produced after 1991. The most significant changes in the post 1991 VIN were the 5th and 8th position characters. The 5th character was changed from representing the safety equipment to represent the body style and safety equipment. This also helped ease the integration of front wheel drive configurations (850 series) into the existing VIN pattern. It seems likely that the old (81-91) position 8 character was combined with the position 5 codes in 1992 which resulted in new codes in the 5th character position. This left the 8th character position open to represent the engine emission control setup. 
With the discontinuation of the rear wheel drive models, Ford aquisition, and new series designations (C, S and V series and later XC) in 1999, Volvo VIN patterns changed again. The main change came again to the 5th character representing body style and safety equipment. After 1998 the 5th character changed to represent the vehicle platform. While the information being represented by the character position was somewhat backwards compatible with the codes used prior to 1999, it should be considered representational of a different data set. After 1999 the 4th character should also be considered representational of a new data set for vehicle code to with the change of series designations.
In 2008 the U.S. National Highway Transportation and Safety Administration decided to change the structure of the VIN pattern. For modelyear 2010 and forward all cars with marketcode 31 and 39 (USA and Canada) position 4-5 change places with position 6-8 (i.e. 12345678 becomes 12367845).
Position 1 - 3: World Manufacturer Identifier[edit]XLB = passenger cars built by Volvo Car BV / NedCar
YV1 = passenger cars
YV2 = trucks
YV3 = buses
YV4 = multipurpose
4V1 = trucks
4V2
4V3
4V4 = trucks
4V5 = trucks
4V6
4VL
4VM
4VZ
MHA = PT. Central Sole Agency
D4204t Engine ManualsPosition 4: Vehicle Code[edit]Yv1rs592962540277[1981-1998][1999-2010]
A2402006- S80XC90 (2015+)
B2602008- V70, XC70
CXC90 (2002-2014)
D1983-85 700 sedanXC60
E480
F740New S60/V60
G760V60 Plug-In Hybrid
H780
J940
K440, 960S90, V90
L460, 850S70, V70
MS40, V50, C30, C702013- V40
NC70 1st gen.
R2000-2009 S60
S2000-2007 V70, XC70
T1999-2006 S80
VS40, V40 1st gen.
Position 5: Safety Equipment, Body Style, Platform Code[edit][1981-1991] Safety Equipment
A = Air bag + 3-point safety harness (seat belt)
C = Air bag + 3-point safety harness (seat belt) + seat belt tensioners
X = 3-point safety harness (seat belt)
Y = 3-point safety harness (seat belt) + seat belt tensioners
[1992-1998] Body and Safety Equipment
S = Sedan (4-door) with Air Bag & 3-Point Safety Harness (Seat Belt)
W = Wagon (5-door) with Air Bag & 3-Point Safety Harness (Seat Belt)
T = Sedan (4-door) 3-Point Safety Harness (Seat Belt) - Canada
X = Wagon (5-door) 3-Point Safety Harness (Seat Belt) - Canada
[1999-Present] Vehicle Platform
C = All-New C70
H = S40 AWD, S60 AWD, S80 AWD
J = V50 AWD, V70 AWD
K = C30 FWD
L = XC60 2WD
M = XC90 5-Seater AWD
N = XC90 5-Seater FWD
R = XC90 5-Seater AWD
S = S40 FWD, S60 FWD, S80 FWD
T = XC90 R-Design
V = V40 FWD
W = V50 FWD, V60 FWD, V60 AWD, V60 Plug-In Hybrid (AWD), V70 FWD, V70 AWD
Y = XC90 7-Seater FWD
Z = XC60 AWD, XC70 AWD, XC90 7-Seater AWD
[2013-Present] 
M = V40 Cross Country AWD
Position 6- 7: Engine Code[edit]Vin Engine Palatek 15d manual user.
11 = B17A
15 = B20F
20 = B200G
21 = B19A, B200FT
22 = B200GT
24 = B19E/B200E
25 = B204FT
26 = B19ET
27 = B200F
37 = D20
41 = B21A
44 = B21E
45 = B21F (1976-81 US, 1976-80 CDN, 1976-84 JAPAN)
46 = B21ET
47 = B21FT
48 = B21F-LH (LH-Jet 1.0)
49 = B21F-MPG (1981-82)
61 = B27A
62 = B28A
64 = B27E
65 = B27F
68 = B28E, B280E
69 = B28F, B280F
74 = D24 TIC with EGR
75 = D24 TIC without EGR
76 = D24T
77 = D24 (1980-1984)
80 = B230G
81 = B23A, B230A, B230FK
82 = B230GT, B230FD (LH 3.1)
83 = B230FD w/pulsair (LH 2.4)
84 = B23E, B230E, B230GK
85 = B230FB
86 = B23ET, B230ET (1983-88), B230FT - EGR (1994-98?)
87 = B23FT (LH 2.1), B230FT (LH 2.2, 2.4) - non EGR (1984-98)
88 = B23F (1983-1984 - LH 2.0), B230F (1985-95 - LH 2.2, 2.4)
89 = B234F
92 = B6244F
93 = B6254F
95 = B6304F/S 1992-94
96 = B6304S 1995-98
98 = N6304G
99 = B6254G
04 = B4204S4 C30/S40/V50/V70 2.0 Flexifuel FWD
17 = B4204S2 V40 2.0l FWD
18 = B4194T V40 1.9l Turbo FWD
20 = B4164S3 C30 1.6 FWD
21 = B4184S11 V50/S40 1.8
30 = D5244T18 XC90 2.4 AWD
31 = D5204T7 XC60
38 = B5244S4 S40/V50 2.4i FWD
39 = B5244S7 S40/V50 2.4i FWD
40 = B4204T11 S60/V60 2.0 T5 FWD
41 = B5202S 850/V70 2.0i FWD
43 = B5204T3 850/V70/S80 2.0 T5 FWD, or B4204S3 S80(2.0F 2007-2010)
47 = B5204T 850/V70 2.0 T5 FWD
50 = B5234T4 V70 R AWD
51 = B5252S 850/V70 2.5i FWD or D5204T6 V40/V40CC D3/D4
52 = B5254T4 S60/V70 R AWD
53 = B5234T3 S60/V70 T5 FWD
54 = B5244T5 S60 T5 FWD
55 = B5254S; B5254FS 850/V70/S70 FWD
56 = B5254T S70/V70 GLT FWD V70 XC AWD - 1999
56 = B5244T 2000 -
57 = B5234T 850/V70 2.3T FWD Turbo
58 = B5234T5 1995-1997 850 T-5R/R ; B5244T3 S60/V70/S80/XC70 2000 -
59 = B5254T2 S80/S60/XC90 2.5T FWD/AWD, V70 2.5T FWD, XC70 AWD
61 = B5244S S60/V70 2.4 FWD
64 = B5244S6 S60/V70 2.4 FWD
65 = B5244S2 S80/V70/S60 2.4 FWD
66 = B5244S5 S40/V50 2.4 FWD
67 = B5254T7 C30/C70/V50 T5 FWD/AWD
68 = B5254T3 S40/V50 T5 FWD/AWD
69 = D5244T5 S80/V70 2.4D FWD
70 = D4192T3 S40/V40
70 = D5244T10 XC60 AWD D5(205)
71 = D5244T4 V70 AWD D5(185), XC90 AWD D5(185)
72 = D5252T S70/S80 2.5TDi FWD
73 = D4204T5 S60/V60
73 = D4192T2 S40/V40
74 = D5244T2
75 = D4204T C30 2.0D
76 = D4164T 1.6D (PSA-Ford Engine)
77 = D5244T8 S40 D5 AT
78 = D4192T4 S40/V40
79 = D5244T D5(163)
81 = D5244T7 V70 2,4 D5 93kW (2005-2007)
82 = D5244T15 XC60/V60 AWD D5(215)
84 = D4162T S60
85 = B8444S XC90/S80 V8 AWD
88 = D5204T3 XC60
90 = B6284T S80 2.8 T6
91 = B6294T S80/XC90 2.9 T6
94 = B6294S S80 2.9 FWD
97 = B6304S S80 2.9 FWD
98 = B6324S XC90/S80/V70 3.2 FWD/XC70 AWD
99 = B6304T4 S80 3.0 T6 AWD
AA = V60 Plug-In Hybrid
A9 = S60/V60 Polestar 3,0L (350)
A8 = V40 D4 D4204T14 2,0L
A0 = S60/V60 Polestar 2,0L (367)
Position 8: Body Style/Emissions Code[edit][1981-1991] Body Style
2 = 2 Door / 2 Door Coupe (US/Canada Bertone)
4 = 4 Door
5 = 5 Door (Wagon)
7 = 2 Door Coupe (Bertone - European market)
[1992-Present] Emission Control Equipment
0 = non-EGR / Engine codes 82, 83, 87, 88; SULEV+ (Super Ultra Low Emissions Vehicle) / Engine Codes 39, 55, 64, 72
1 = EGR / Engine codes 82, 83, 86, 88
2 = ULEV2 (Ultra Low Emissions Vehicle) / Engine Codes 38, 41, 51, 59, 61, 67, 68, 85, 98, 99
4 = Engine Codes 71
7 = LEV2 (Low Emissions Vehicle) / Engine Codes 52, 54
8 = Engine Codes 70
C = EURO 6
D = L6
D4204t Engine Manual OnlinePosition 9: Gearbox/Check Code[edit]USA /CDN Check Code
Elsewhere used for gearbox
D4204t Engine Manual PdfHonda Engine Manual700/900/90 series gearbox1 = M90 manual2 = M46 Manual3 = M47 Manual5 = ZF226 = AW70/71/72 lock-up7 = AW70/71 no lock-up850/60/70/80 series1 = M56 manual2 = M59 Manual3 = M58 Manual4 = M66 Manual5 = AW55-51SN Auto6 = AW42 Auto7 = AW50AWD Auto8 = AW42AWD Auto9 = AW55-50SN Auto V50, AW55-51 S40D5 AT2 = MTX75 ManualPosition 10: Year Mode CodeYV1XZ15VDM2404527See: Vehicle Identification Numbers (VIN codes)/Model year
Position 11: Plant of Assembly Code[edit]D4204t Engine Manual Free0 = [Sweden] Kalmar Plant
1 = [Sweden] Torslanda Plant VCT 21(Volvo Torslandaverken) (Gothenburg)
2 = [Belgium] Ghent Plant VCG 22
3 = [Canada] Halifax Plant
4 = [Italy] - Bertone models 240 (european market?)
5 = [Malaysia]
6 = [Australia]
7 = [Indonesia]
A = [Sweden] Uddevalla Plant (Volvo Cars/TWR (Tom Walkinshaw Racing))
B = [Italy] - Bertone Chongq 31
D = [Italy] - Bertone models 262C (US/CDN), 780
E = [Singapore]
F = [The Netherlands] Born Plant (NEDCAR)
G = [United States] Charleston Plant
J = [Sweden] Uddevalla Plant VCU 38 (Volvo Cars/ Pininfarina Sverige AB)
M = PVÖ 53
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